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WELDING & INSPECTION
About the Course : This course aims at providing basic information about various welding processes, welding metallurgy and inspection techniques. The
theoritical lecture covered will be supplimented with adequate practical demos, plant visits and audio-visuals. This course will be useful for the
personnel from fabrication industries, automobile, power plant, ship building and a host of other core sectors.
Eligibility : Candidates should possess a degree in any branch of Engineering or equivalent (or) Diploma in Engineering with a minimum of 2 years of industrial experience related to fabrication / quality control (or)
Persons with 5 years of experience in the field of fabrication / quality control
REFRESHER COURSE ON WELDING
About the Course : Welding technology is undergoing a period of rapid development especially in the areas of welding processes, newer materials and
methods. In the changing industrial scenario of globalization, it is very much essential to keep abreast of these developments and adopt them
for shop floor practice, to become more competitive in business. This course is meant for engineers from industry, working in the areas of
fabrication, methods engineering, quality control etc. This course will refresh the basics and principles of welding and it will also introduce the
latest developments in the field.
Eligibility : The candidate should be graduate in engineering with minimum 2 years of industrial experience (or)
A Diploma holder with 3 years of industrial experience related to welding.
CERTIFIED WELDING INSPECTORS
About the Course :
This course is intended for those welding personnel who are seeking a career as welding Inspectors and those involved in quality
control and quality assurance functions. The course covers nearly all aspects in welding and Inspection with specific focus on International
codes of construction. The course will enable the participants to carry out inspection of weld in the fabrication of pressure vessels, structurals
and piping. This course is well recognised by the Industries all over the world. More than 400 Inspectors have already been benefited by this
course and are occupying key positions all over the world.
Eligibility : Candidate should possess a degree in any branch of engineering or equivalent (or)
Diploma in engineering with a minimum of 2 years Industrial experience related to fabrication / quality control. (or)
Persons with 5 years of experience in the field of fabrication / quality control.
Note: Candidates not sponsored but appearing private shall produce the copy of certificate in proof of work experience.
WELDING DISTORTION & CONTROL
About the Course :
This course is designed to meet the requirements of practicing fabrication engineers in the field of distortion and residual stresses in
welded components. The course enables the participants to obtain an in depth understanding of the origin, causes, types of residual stresses
and distortion associated with the welding processes that are widely used in industry. The highlight of the course is the presentation of casestudies that would benefit the participants to obtain first hand information on the methodologies to be adopted for tackling the problems in real
life complex welded structures The participants are expected to bring their case studies for discussion in the course.
Eligibility :
Degree in Engineering or Diploma in Engineering with 2 years of fabrication experience.
WELDING FOR REPAIR & RECLAMATION
About the Course : Extending the useful life of a worn-out component by adopting modern welding technology is an economical substitute in most of thecases instead of replacing with a new one. Hence repair and reclamation welding plays an important role in enhancing the availability of theplant and machineries for production. This course is designed with lectures, case studies, demonstrations, group discussions etc. to meet the
various aspects and requirements of a modern maintenance engineer.
Eligibility :
Degree or diploma in any branch of engineering with minimum 2 years practical shop floor welding experience.
ULTRASONIC TESTING ASNT-LEVEL I
About the Course : The course is designed to provide the participant with an understanding of the fundamental theory and applications of Ultrasonictesting and to qualify them to conduct specific ultrasonic tests as per procedures. Its contents will meet the requirements for certification asLevel I inline with the practices recommended by SNT-TC-1A of American Society for Non Destructive Testing ( ASNT ).
Eligibility :
A minimum of ITI with 2 years experience in industry in inspection (or)
Diploma in Engineering or Graduate in science with 6 months experience in manufacturing or inspection.
WELDING FOR POWER PLANT ENGINEERS
About the Course :
This course is specifically designed to act as a refresher course on all relevant aspects in welding technology that are relevant to
fabrication, erection and testing at sites engaged in the construction of power plant equipments. The course will benefit constructionengineers and Contractors engaged in the erection work and engineers engaged in the operation and maintenance of power plant equipments.
Eligibility :
Engineers, supervisors and Technicians engaged in the erection, commissioning, operation and maintenance of Power plant equipments.
Candidates with 2 years experience are preferred.
FLUX CORED / CO2 WELDING
About the Course :
The high productive solid wire CO2 and flux cored arc welding processes are extensively used in the developed countries in severalareas of applications viz. Pressure Vessels, Boilers, Automobiles, Off-shore
Fabrication, Pipelines and Bridge construction. However, thepotential of these processes are yet to be fully exploited in the Indian industries. This course aims at providing basic knowledge about the CO2and flux cored arc welding processes including hardfacing while highlighting the quality and productivity advantages to be gained by
introducing these processes. Further, some of the important developments in GMAW process viz. STT, synergic MIG, TIME synergic. DoubleWire MAG, Rapid Arc etc. will also be covered in the course. Theoritical inputs on all topics will be supplemented by adequate practicals,
demonstrations, film shows and plant visit.
Eligibility :
Degree in Engineering or Diploma in Engineering with two years experience.
RESISTANCE AND FRICTION WELDING
About the Course :
This course is a refresher course specially designed for engineers and supervisors in automobile and light electrical industries to
impart knowledge on various resistance welding processes and friction welding. Basic principles and applications of resistance & frictionwelding processes are covered in detail in this course. Quality standards and metallurgical aspects are also covered in this course. Participantsare requested to bring case studies from their organisation for discussion during the course.
Eligibility :
Degree in Engineering or Science or Diploma with atleast one year experience in welding industry.
ULTRASONIC TESTING ASNT - LEVEL II
About the Course :
The course is designed to provide the participant with an understanding of the fundamental theory and applications of Ultrasonictesting and to qualify them to conduct specific ultrasonic tests as per
procedures. Its contents will meet the requirements for certification asLevel II as per the practices recommended by SNT-TC-1A of American Society for Non Destructive Testing ( ASNT ).
Eligibility :
Diploma in Engineering or Graduate in science with 2 years experience in Ultrasonic testing technique (or )
One year experience after passing of UT Level I
Examination : At the end of the training programme, the participants are required to take up an examination in theory and practicals as recommended
by SNT-TC-1A of ASNT. The successful candidates will be awarded a certificate based on which the employer can certify the individual as UT
- Level II.
WELDING OF ALUMINIUM ALLOYS
About the Course :
Aluminium alloys are extensively used for various types of industrial applications ranging from storage tank, cryogenic vessels;
marine, rail and automobile sectors, to electrical conductors and bus-bars for power plant usage, aircraft and space applications.
Weldingcharacteristics of aluminium alloys are distinctly different from those of steel and a proper understanding of these are required to make asuccessful weld in aluminium alloys. This course intends to bring into focus these aspects together with welding processes suitable foraluminium, weldability of various alloys, defects commonly encountered and evaluation of those defects and also dissimilar metal joining withaluminium. Course will include both theory and demonstration sessions. The course will provide highly useful inputs to practicing engineers,supervisors and researchers connected with fabrication with aluminium alloys.
Eligibility :
Degree or Diploma in Engineering with atleast one year experience in welding industry.
WELDING FOR AUTOMOBILE AND
EARTH MOVING EQUIPMENTS
About the Course :
This course is tailor made for personnel involved in fabrication of automobile components and earth moving equipment components.The programme would enable the participants to understand the conventional welding processes that are already in use in Indian Industriesand update their knowledge on the advanced welding processes used in the developed countries. The course will also cover the applicablecodes and standard practices relevant to the fabrication of the automobile components. The participants will be given additional exposurethrough practicals, plant visits and film show. The participants will be given an opportunity to present a case study on typical welding problemfaced by them for deliberation. The course will be useful for the engineers and supervisors associated with production, quality and
maintenance.
Eligibility :
Degree or Diploma in Engineering with one year industrial experience.
NDT FOR ENGINEERS
About the course :
The course is designed to provide an overall view of NDE and to acquaint the participants of the various aspects andtechniques used in commonly applied NDE. The advantages, disadvantages and applications of each technique will be
highlighted. It is useful for quality professionals, designers and manufacturing personnel.
Eligibility :
Degree in science or engineering or diploma in engineering will be preferable. Fresh graduates also can attend the course to
gain knowledge on this important quality tool.
MODERN WELDING PROCESSES
About the Course :
This course is designed for Engineers who are looking for improving the welding processes in their operations, preferably changingtowards modern welding processes. It will enable participants to get upto date information on state-of-art modern Technologies in welding.This course will be useful for reaping the benefits of modern welding processes either to suit the existing product range or to meet thechallenges of newer materials.
Eligibility :
Degree or Diploma in Engineering with 1 years experience in Nuclear, Aerospace, Automobile, Electronics, Engineering Industries andacademic institutions etc.,
RADIGRAPHIC FILM INTERPRETATION
About the Course :
The course is designed to provide the participant an understanding of the fundamental theory and application of radiographic testingand to undertake radiographic film interpretation as per different codes and standards. The participant will be able to obtain an insight into theimportant aspects to be considered during interpretation. Personnel involved in the quality functions and manufacturing operations will findthe course useful.
Eligibility : Degree or diploma in engineering or degree in Science with two years experience in manufacturing or quality / NDT is desirable.
TESTING & EVALUATION OF WELDS
About the Course :
This course is designed to provide the participants with different types of Mechanical, Chemical and Metallographic testing that are invogue for assessing the quality, strength and characteristics of welds. The applicable test standards and the acceptance criteria will be
discussed. The course will also offer practical demonstration and hands on experience to the participants on various types of testing andevaluation methodologies. Special emphasis on quality systems as per NABL ( National Accreditation Board for Testing & CalibrationLaboratories ) and ISO guidelines will also be discussed.
Eligibility :
Persons working in Quality Assurance, Quality Control, Fabrication and Design Departments of Fabrication Industries.
TOPICS FOR TAILOR MADE PROGRAMMES
Welding technology for welders, supervisors & engineers
Basic welding metallurgy
Weldability of steels
Design of weldments
Welding equipment selection / maintenance
All about WPS & PQR
Productivity through MIG/CO2
Exploiting FCAW
Friction welding
Micro joining techniques
Thermal spraying for reclamation
Welding of aluminium alloys
Residual stress and distortion control in welding
Welding technology for entrepreneurs
The above programmes can be arranged either at WRI or at customer’s works on special requests by the industries.
TAILOR MADE PROGRAMMES
The training courses indicated in the booklet are intended to meet the common training needs of fabricating industries. The industries
may also require special training programmes to cover topics of their exclusive interest. To cater to this, WRI also offers tailor made
programmes after interacting with such needy industries, exclusively for their personnel. Some topics for tailor made programmes are givenseparately in page 24.
Location :
These courses can be conducted either at WRI or at the premises of such customers, the choice of venue being governed by the type
of course to be conducted. By conducting such programmes at WRI, the additional advantage of demonstrations and practical work can be
availed by the participants.
Course Contents :
The course contents and the syllabus for such tailor made programmes are finalised after mutual discussion.
Course Fee :
The course fee would depend upon the duration, the number of WRI personnel to be deputed and the place at which course is to be
conducted. The cost would be worked out and quoted for acceptance before any commitment is made for conduct of the programme.
For further information, please contact
THE PROGRAMME OFFICER
WELDING RESEARCH INSTITUTE
BHEL:TIRUCHIRAPPALLI - 620 014
Telephone : (0431) 520006, 520448, 520280
E-mail: wri@bheltry.co.in
Telefax: 91 - 0431 - 520770, 520710
WELDERS TRAINING AND QUALIFICATION
WRI offers practical training to welders for a variety of job requirements. The practical training is tailored to the specific needs of the
individual welder under the close supervision of experienced instructors. Besides practical training, necessary theoretical inputs are also
given
The training workshop is equipped with facilities for SMAW, MIG/CO2 TIG and SAW processes. Welding techniques and skills are
taught for plates, pipes and tubes in various positions. Welders are trained in variety of materials like carbon steels, low alloy steels, stainless
steels and non-ferrous materials. Materials and consumables for training in common grades are provided by WRI. More specialised materials
have to be provided by the sponsoring company.The welders training is organised right through the year at WRI. The duration of the training depends on the initial level of the welder,
his ability to acquire higher skills, the actual job requirements like material, process, position etc. After the training the welder can be qualified
as per the requirements of various codes like, ASME, BS, DIN, IBR, EN287etc. Such qualification in the presence of any testing authority
specified by the customer is also possible.
To finalise the course content, considerable interaction with customer is necessary on materials, process, code, qualification
requirements etc. The duration, course fee and testing charges will vary depending on these factors.
For further information, please contact
DEPUTY GENERAL MANAGER-TRAINING
WELDING RESEARCH INSTITUTE
BHEL : TIRUCHIRAPPALLI -620 014
Telephone : (0431) 520006, 520448, 520280
E-mail: vns@bheltry.co.in
Telefax: 91 - 0431 - 520770, 520710
Package
Programme
Training
programme for all levels can be arranged at customers work on
request. Contents, duration and course fee can be decided after
discussion. Email your enquiries to wri@bheltry.co.in
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